Solutions

Pre-Cut Conventional Insulation

Eliminate on site development and considerably reduce project timescales

Having an insulation blanket system pre-cut to suit the exact requirements of a project can considerably reduce project timescales and reduce the level of skill required from the work force. Insulcon Technical have a fully automated precision manufacturing facility with the ability to cut even the most complex of shapes from all blanket type insulation including Aerogels, AES wool, Mineral Fibre blanket as well as other materials. Not only does this reduce the time on site for installation but it also eliminates waste and helps to keep projects within budget and allow them to be completed within shorter timescales.

Save time, eliminate waste

Aerogel Insulation Systems

Easier install, reduction of dust

Aerogels are an exceptional insulator however the materials can be dusty. Significant on-site cutting activities can present problems with airborne particles. By taking away the requirement to cut on-site you can provide a safer working environment and reduce on-site labour considerably.

Eliminate development requirement

Let us take away the process

Developing a blanket type insulation product into a system for a tank or vessel can take considerable time, with lengthy calculations and templates. We are able to develop the system for you and pre-cut and label each part, as well as providing a full 3D diagram and install guide.

The benefits of pre-cutting insulation

Reduce development time and reduce downtime

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Having an insulation system pre-cut and delivered ready for install can considerably reduce both labour requirements, timescales and skill levels required. Downtime can be minimised, allowing turnarounds to be shortened.

Significant reduction in dust and airborne particles

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Certain insulation systems can be dusty, by taking the cutting element away from site dust can be kept to a minimum and work scope timelines can be reduced.

Easy to follow installation guidelines and part labelling

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3D diagrams and marked up drawings allow site labour to follow easy install guides and get the job done quicker every time.

Zero waste material

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Eliminate on-site waste by having all of the development done off site. Innovative software and cutting-edge technology allow for maximum material yield, providing a cost effective solution.

Effective management of work scopes

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Work scopes and labour requirements can be managed more effectively by reducing the development requirement from insulation work scopes.

Related products and services

AeroLite

Ultra thin super hydrophobic Insulation system that eliminates CUI.

Find out more

Clad Pro GRP Cladding System

Innovative high strength glass-reinforced plastic (GRP) cladding system.

Find out more

Metallic Pipe Work Cladding

Metallic pipe work cladding in a range of metals and finishes including stainless steel and aluminium.

Find out more

“By having an aerogel insulation pre cut and integrated into a GRP cladding system, Insulcon Technical allowed us to reduce man hours on site by 76%”

Project Lead, Oil & Gas Contractor

Our other products and services

Removable Insulation Systems

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Our flagship product range is removable insulation systems protecting against key industry problems such as corrosion, fire, weather, noise and temperature. Choose one of our products on the right to learn more.

AeroLite – Anti-Corrosion Insulation
Jet Fire Pro – Passive Fire Protection (PFP)
High Temp Pro – High Temperature Insulation
Acoustic Pro – Noise Reduction Insulation
Weather Pro – Weather Proof insulation
Heat Trace Pro – Intelligent Heating
Chem Alert Pro – Leak Detection

  • 35% cost saving
  • 80% labour saving

Passive Fire Protection (PFP) Systems

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Insulcon Technical have been developing passive fire protection (PFP) systems since 2009. With a wealth of knowledge in protecting against fire scenarios we have build an innovative range of protection designed to suit all project requirements. Independent testing and certification ensures our clients can feel comfortable the products will perform. Additional features such as corrosion protection and all weather resistance create a range which is at the forefront of the fire protection market.

Jet Fire Pro – Flexible Fire Protection
Jet Fire Pro Enclosure – Tough, Solid Fire Protection
Jet Fire Pro Penetration Covers – Heavy duty Fire Protection

  • 180 mins
  • 3 products

Metallic and Non-Metallic Cladding Systems

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Insulcon Technical manufacture a range of cladding systems from a vast array of materials types with both metallic and non-metallic finishes. Our latest development the Clad Pro glass-reinforced plastic (GRP) cladding system provides considerable strength and performancewith the ability to combat corrosion under insulation (CUI).

Metallic Cladding Products
Non-Metallic Cladding Products

 

Personnel Protection (PP) Systems

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Our protective guard systems provide a safe environment for the work force and contractors to carry out their daily duties without the risk of harmful burns.

Personnel Protective (PP) Guards

 

Specialist products and services

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Insulcon Technical product a range of specialist products including pre-cut blanket type insulation systems and scaffolding protection pads.

Pre-Cut Conventional Insulation
Scaffolding Protection Pads
Flexible Expansion Bellows
Underwater Welding Equipment & Consumables

Underwater Welding Equipment & Consumables

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Speciality Welds is a division of Insulcon Technical. Previously a separate trading company, Speciality Welds Limited was acquired by AIS Technical in 2015. Innovation in product design has allowed us to create a range of market leading products.

Barracuda Electrodes
Hammerhead Electrodes
Piranha Safety Isolation Switches
Stinger Electrode Holder
Auto Darkening Welding Filter
Welding Flip up Assembly
Scorpion Oxy-Arc Cutting Lance
Swordfish Arc Cutting Electrode
PVL Gas Cutting Torch

  • 9 innovative products

Find out how we can help eliminate CUI and reduce costs at your sites

Contact the sales team