We have a number of services that compliment our product range, as well as some added value services in the form of inspection and repair of high temperature refractory insulation systems. Please scroll on for more info.

Insulation Calculations

Using in house developed software we are able to carry out calculations to propose a solution designed to meet the exact requirements of a project regardless of the application whether thermal, passive fire protection, acoustic, cryogenic, high temperature or a combination of more than one requirement. Our experts are on hand to assist with any project type.

Survey & Installation

At Insulcon Technical we are not just a manufacturer we offer a full turnkey solution including site surveys in order to obtain information and measurements to allow us to calculate and propose a solution to meet the requirements of a project. We also offer a full installation team or alternatively a supervisor to work with the on site contractor for installation and maintenenance.

IRATA Rope Access

All of our engineers hold IRATA rope access certification to at minimum Level 1 ensuring that when required we can respond quickly avoiding the requirement for scaffolding. This can provide extensive savings against project budgets.

Inspection & Repair services - Furnaces

Hot Endoscopy

Our hot endoscopy service allows us to record the inner condition of furnaces, reformers, heaters, hot gas ducts etc, whilst in full operation.

Service overview

  • Prior to our hot spot repair service or to determine damages of furnace internals
    (process & catalyst tubes), hot endoscopy allows us to assess the urgency of a hot spot repair service or a process tube leakage.
  • The hot endoscopy inspection services may also be applied for regular inspection in thermal units to prevent escalating damages of refractory linings.

Hot Spot Repairs

Continuous operation of most furnaces results in deterioration of the hard refractory hot face lining and will damage the backup insulation. Hot spot repair system can avoid the requirement to shut down offering repairs whilst the system remains functional.

How it works

  • While the system remains functional, holes are drilled in the casting plate. After this, couplings are welded onto it
  • Specially developed injection moulds are now being injected through the mounted couplings
  • As soon as injection mould is injected, the whole area of the hot spot cools down immediately
  • Changes of pressure combined with over 15 years of experience indicate when the gap is completely filled
  • The drilled holes/couplings are closed. The repaired spot usually remains colder than the rest of the surrounding area.

If you would like to know more about products or services, contact our expert team

View our product range by type

Our flagship product range is removable insulation systems protecting against key industry problems such as corrosion, fire, weather, noise and temperature. Choose one of our products on the right to learn more.

AeroLite – Anti-Corrosion Insulation
Jet Fire Pro – Passive Fire Protection (PFP)
High Temp Pro – High Temperature Insulation
Acoustic Pro – Noise Reduction Insulation
Weather Pro – Weather Proof insulation
Heat Trace Pro – Intelligent Heating
Chem Alert Pro – Leak Detection

  • 35% cost saving
  • 80% labour saving

Insulcon Technical have been developing passive fire protection (PFP) systems since 2009. With a wealth of knowledge in protecting against fire scenarios we have build an innovative range of protection designed to suit all project requirements. Independent testing and certification ensures our clients can feel comfortable the products will perform. Additional features such as corrosion protection and all weather resistance create a range which is at the forefront of the fire protection market.

Jet Fire Pro – Flexible Fire Protection
Jet Fire Pro Enclosure – Tough, Solid Fire Protection
Jet Fire Pro Penetration Covers – Heavy duty Fire Protection

  • 180 mins
  • 3 products

Insulcon Technical manufacture a range of cladding systems from a vast array of materials types with both metallic and non-metallic finishes. Our latest development the Clad Pro glass-reinforced plastic (GRP) cladding system provides considerable strength and performancewith the ability to combat corrosion under insulation (CUI).

Our protective guard systems provide a safe environment for the work force and contractors to carry out their daily duties without the risk of harmful burns.

Insulcon Technical product a range of specialist products including pre-cut blanket type insulation systems and scaffolding protection pads.

Speciality Welds is a division of Insulcon Technical. Previously a separate trading company, Speciality Welds Limited was acquired by AIS Technical in 2015. Innovation in product design has allowed us to create a range of market leading products.

  • 9 innovative products