Products

AeroLite Insulation Jacket

Ultra thin super hydrophobic Insulation system that eliminates CUI

Close up of heavy rain bouncing off the water resistant surface of the AeroLite Bend system.

Super thin, super effective

From only 10mm thick, the AeroLite jacket range offers significant space and weight savings for the perfectly engineered solution. Our dedicated team went through years of research, development and testing to find the perfect design and construction for AeroLite.

All weather resistance

In 2011 we launched our elite and intelligent AeroLite flexible insulation range. This range offers a weather, oil & chemical resistant protective outer covering with superior thermal performance from only 10mm thickness of insulation infill when compared against a typical 50mm thickness of conventional insulation material.

Design & construction

The AeroLite system has an innovative and intelligent fail safe system built into the design. This assures that in the unlikely event water was to penetrate the underside of the insulation jacket, it will draw any moisture away from the pipe or equipment and dispose of it through its built-in ventilation system.

Corrosion under insulation (CUI)

Since 2016 we have been extensively testing our AeroLite system to show the capabilities of preventing corrosion under insulation. The testing was independently witnessed by DNV-GL with results showing that the system will prevent corrosion even on a bare uncoated pipe. Ask for more information on our testing!

Key advantages of the AeroLite System

Superior thermal insulation properties

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Specialist materials ensure AeroLite boasts superior thermal insulation properties, maximizing energy efficiency and giving reliable performance, even in demanding environments.

Flexible

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AreoLite’s flexible design adapts effortlessly to complex shapes and surfaces, making installation quicker and more precise.

Extremely Thin

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From just 10mm thick, AeroLite’s extremely thin profile provides powerful protection without taking up valuable space.

  • 10 mm thickness

Hydrophobic yet breathable

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AeroLite repels water while remaining breathable, preventing moisture build-up and preserving long-term performance.

Lightweight and easy to manage

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AeroLite’s lightweight properties simplify transport, cutting, and installation for improved efficiency on-site.

How does the system work?

The AeroLite range has been extensively tested to ensure the system will perform to the highest possible standards in order to prevent CUI on pipe work and equipment. The heavy duty oil, weather and chemical resistant outer skin prevent liquid ingress and the super hydrophobic internal barrier extract moisture away from hot equipment ensuring it is kept dry and free from corrosion.

Prevents Water Ingress

The advanced outer skin of the AeroLite system prevents water ingress. This material is oil & chemical resistant PTFE.

Super hydrophobic

Super hydrophobic internal layers ensure any moisture is pushed away from equipment through a unique and innovative ventilation system.

“A simple insulation system that has resulted in a reduction in man hours, installation time and HSE exposure”

Fabric Maintenence Lead, Major Oil & Gas Operator

Downloads

Register to download product literature and data sheets. For more information about our products please contact our sales team on 0330 2020 498 or email us sales@insulcontechnical.com

Find out how AeroLite Insulation System can help eliminate CUI and reduce costs on your project

Contact the sales team

Our other products and services

Removable Insulation Systems

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Our flagship product range is removable insulation systems protecting against key industry problems such as corrosion, fire, weather, noise and temperature. Choose one of our products on the right to learn more.

AeroLite – Anti-Corrosion Insulation
Jet Fire Pro – Passive Fire Protection (PFP)
High Temp Pro – High Temperature Insulation
Acoustic Pro – Noise Reduction Insulation
Weather Pro – Weather Proof insulation
Heat Trace Pro – Intelligent Heating
Chem Alert Pro – Leak Detection

  • 35% cost saving
  • 80% labour saving

Passive Fire Protection (PFP) Systems

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Insulcon Technical have been developing passive fire protection (PFP) systems since 2009. With a wealth of knowledge in protecting against fire scenarios we have build an innovative range of protection designed to suit all project requirements. Independent testing and certification ensures our clients can feel comfortable the products will perform. Additional features such as corrosion protection and all weather resistance create a range which is at the forefront of the fire protection market.

Jet Fire Pro – Flexible Fire Protection
Jet Fire Pro Enclosure – Tough, Solid Fire Protection
Jet Fire Pro Penetration Covers – Heavy duty Fire Protection

  • 180 mins
  • 3 products

Metallic and Non-Metallic Cladding Systems

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Insulcon Technical manufacture a range of cladding systems from a vast array of materials types with both metallic and non-metallic finishes. Our latest development the Clad Pro glass-reinforced plastic (GRP) cladding system provides considerable strength and performancewith the ability to combat corrosion under insulation (CUI).

Metallic Cladding Products
Non-Metallic Cladding Products

 

Personnel Protection (PP) Systems

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Our protective guard systems provide a safe environment for the work force and contractors to carry out their daily duties without the risk of harmful burns.

Personnel Protective (PP) Guards

 

Specialist products and services

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Insulcon Technical product a range of specialist products including pre-cut blanket type insulation systems and scaffolding protection pads.

Pre-Cut Conventional Insulation
Scaffolding Protection Pads
Flexible Expansion Bellows
Underwater Welding Equipment & Consumables

Underwater Welding Equipment & Consumables

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Speciality Welds is a division of Insulcon Technical. Previously a separate trading company, Speciality Welds Limited was acquired by AIS Technical in 2015. Innovation in product design has allowed us to create a range of market leading products.

Barracuda Electrodes
Hammerhead Electrodes
Piranha Safety Isolation Switches
Stinger Electrode Holder
Auto Darkening Welding Filter
Welding Flip up Assembly
Scorpion Oxy-Arc Cutting Lance
Swordfish Arc Cutting Electrode
PVL Gas Cutting Torch

  • 9 innovative products