AeroLite Insulation Jacket

Ultra thin super hydrophobic Insulation system that eliminates CUI

Super thin, super effective

From only 10mm thick the AeroLite jacket range offers significant space and weight savings for the perfectly engineered solution. Our dedicated team went through years of research, development and testing to find the perfect design and construction for the AeroLite.

All weather resistance

In 2011 we launched our elite and intelligent AeroLite flexible insulation range. This range offers a weather, oil & chemical resistant protective outer covering with superior thermal performance from only 10mm thickness of insulation infill when compared against a typical 50mm thickness of conventional insulation material.

Design & construction

The AeroLite system has an innovative and intelligent fail safe system built into the design. This assures that in the unlikely event water was to penetrate the underside of the insulation jacket it will draw any moisture away from the pipe or equipment and dispose of through its built in ventilation system.

Corrosion under insulation (CUI)

Since 2016 we have been extensively testing our AeroLite system to show the capabilities of preventing corrosion under insulation. The testing was independently witnessed by DNV-GL with results showing that the system will prevent corrosion even on a bare uncoated pipe. Ask for more information on our testing!

Key advantages of the AeroLite System

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  • 10 mm thickness

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How does the system work?

The AeroLite range has been extensively tested to ensure the system will perform to the highest possible standards in order to prevent CUI on pipe work and equipment. The heavy duty oil, weather and chemical resistant outer skin prevent liquid ingress and the super hydrophobic internal barrier extract moisture away from hot equipment ensuring it is kept dry and free from corrosion.

“A simple insulation system that has resulted in a reduction in man hours, installation time and HSE exposure”

Fabric Maintenence Lead, Major Oil & Gas Operator


Register to download product literature and data sheets. For more information about our products please contact our sales team on 0330 2020 498 or email us

Find out how AeroLite Insulation System can help eliminate CUI and reduce costs on your project

Our other products and services

Our flagship product range is removable insulation systems protecting against key industry problems such as corrosion, fire, weather, noise and temperature. Choose one of our products on the right to learn more.

AeroLite – Anti-Corrosion Insulation
Jet Fire Pro – Passive Fire Protection (PFP)
High Temp Pro – High Temperature Insulation
Acoustic Pro – Noise Reduction Insulation
Weather Pro – Weather Proof insulation
Heat Trace Pro – Intelligent Heating
Chem Alert Pro – Leak Detection

  • 35% cost saving
  • 80% labour saving

Insulcon Technical have been developing passive fire protection (PFP) systems since 2009. With a wealth of knowledge in protecting against fire scenarios we have build an innovative range of protection designed to suit all project requirements. Independent testing and certification ensures our clients can feel comfortable the products will perform. Additional features such as corrosion protection and all weather resistance create a range which is at the forefront of the fire protection market.

Jet Fire Pro – Flexible Fire Protection
Jet Fire Pro Enclosure – Tough, Solid Fire Protection
Jet Fire Pro Penetration Covers – Heavy duty Fire Protection

  • 180 mins
  • 3 products

Insulcon Technical manufacture a range of cladding systems from a vast array of materials types with both metallic and non-metallic finishes. Our latest development the Clad Pro glass-reinforced plastic (GRP) cladding system provides considerable strength and performancewith the ability to combat corrosion under insulation (CUI).

Our protective guard systems provide a safe environment for the work force and contractors to carry out their daily duties without the risk of harmful burns.

Insulcon Technical product a range of specialist products including pre-cut blanket type insulation systems and scaffolding protection pads.

Speciality Welds is a division of Insulcon Technical. Previously a separate trading company, Speciality Welds Limited was acquired by AIS Technical in 2015. Innovation in product design has allowed us to create a range of market leading products.

  • 9 innovative products